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How to Build a DIY Hay Feeder That Cuts Waste by 50%

DIY Hay Feeder Plans Key Takeaways

  • This DIY slat-and-wire feeder costs about $120 in lumber and hardware yet drops floor waste by 50 % compared with an open corner rack.
  • Fully dimensioned CAD-style plans (download link below) turn “sketch on a napkin” into a pro finish.
  • You need only basic tools: circular saw, drill/driver, staple gun.
  • Add a welded-wire front panel for slow-feed pacing; horse stays nibbling, not stomping.
  • Finish with lead-free exterior paint to avoid Prop 65 hazards.

Download the DIY Hay Feeder Plans (PDF)

1 Why Bother? The Math Behind 50 % Waste Reduction

Loose-flung flakes lose 2-3 lb a day in shreds and stomp. A slat feeder funnels every strand back toward the mouth, cutting waste to roughly 1 lb. At $0.15/lb hay, that’s $0.30 saved daily—$110 a year for one horse. Multiply by herd size and you’ll pay the lumber bill before summer.

DIY Hay Feeder Plans

2 DIY Hay Feeder Plans – Design Overview & Dimensions

Metal Corner Hay Rack
Love the simplicity of a store-bought Metal Corner Hay Rack? Our DIY version keeps the angled throat but adds a welded-wire “slow feed” face. Core box measures 48″ L × 24″ W × 36″ H—fits a standard flake with air flow around all sides.

Tip: Swap 2×4 pine for cedar if your loafing shed stays damp; cedar shrugs off rot without chemical dip.


3 Materials & Hardware

  • 2 × 4 lumber, pressure-treated or cedar (see PDF cut sheet)
  • 1 × 2 battens (slat spacers)
  • Welded-wire panel, 2″ × 4″ mesh
  • 3″ exterior screws, 1″ galvanized staples
  • Lead-free exterior paint or stain (Prop 65-safe)

Need mesh in a hurry? The rectangular saddle on your bale fork pairs great with a Dura-Tech Circular Hay Feeder as scrap source—cut one side panel for wire.


4 Tools Checklist For The DIY Hay Feeder Plans

Must-haveNice-to-have
Circular saw with 24-tooth bladePocket-hole jig for hidden joins
Drill/driver + #2 square bitCountersink bit
Tape, square, pencilOrbital sander

If you’re short on saws, most lumber yards cut to length for $1 a piece—bring the PDF list.

5 Cost vs. Buying Off-the-Shelf

A welded-steel Round Bale Horse Feeder rings up at $510. Handy, heavy—but five times the DIY cost. Our wood build hits $120 and weighs under 60 lb, so one person can drag it to fresh ground.

OptionUp-frontWaste Saved*Pay-back
DIY Feeder$1201 lb/day400 days
Commercial Steel Ring$5103 lb/day (round bale)340 days

*Based on typical field logs; numbers swing with horse appetite and weather.


6 Maintenance & Safety

Wipe the wire clean each muck-out. Check screw heads every month—tighten before snowy hay expands and loosens lumber. Re-seal paint each spring. No lead-based coatings: check label for Prop 65 compliance.


7  DIY Hay Feeder Plans FAQ

Can I scale the plan for minis?
Yes—shrink length to 36″, height to 26″, keep the 2″ mesh.

Will my shod horse snag a shoe?
The wire sits flush; no protruding edges. Always file sharp staple tips.

What if my horse flips everything?
Add 12″ angle-iron feet or stake two T-posts through the frame.

Pony eats too fast—ideas?
Swap the front panel to 1½″ mesh or overlay slow-feed netting.

Can I use pallet wood?
Not for legs; pallet stringers split under kicking force. Stick to solid 2×4s.

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